DIY Tutorial ]How to produce LED bulb

05/11/2013 11:42

 I bought a few LED bulb kit on Taobao some time ago and intended to try to make some LED lights , following is how to produce the LED bulbs. LED tube lighting and LED ceiling lighting and other home lighting products elements include: LED ceiling lights, LED kitchen lamps ,LED tube T5 and T8 led , LED bulb, LED table lamps, LED floor lamps , nightlights , lawn , garden lights, lights, lanterns ( decorative lighting ) , etc. 

[ DIY Tutorial ] assemble low cost LED Bulb

LED bulb kit

(I bought relatively cheap Lamp beads , there are warm yellow and white, each one is 0.65 yuan the power is 1W)

3 * 1W aluminum plate , and a comparison with a dime

After soldering

Drive power ( input voltage is 85V ~ 265V)

I bought two 3 * 1W, the same price will be 2.2 yuan , the up is of 250mm current, following is 300mm.

Heat shrinkable tube  the diameter is 20mm ( 1.2 yuan 1 meter ) for sealing drive power module of the LED lamp

The heat shrink tube is used to seal the drive circuit (is to play role in insulating the heat sink )

Two different ( pointed and round )

Family portrait, and one is being used.

Maximum power is 5W, the rest are 3W, the price of housing parts is 3 yuan , 5W is 4.4 yuan .

I bought all matte cover , as well as transparent and milky white ( the prices are similar , the transparent cover is cheapest )

The lighting effect of 3W LED bulb , I felt the brightness is almost similar to that of the 7W energy saving lamp I had used

3W tip

Finally a simple calculation costs  take the 3W LED bulb whose cost is the least as an example:

3WLED bulb price = shell parts ( 2.9 yuan ) + LED ( 3 * 0.65 yuan ) +3 * 1W drive power ( 2.2 yuan ) = 7.05 yuan ;

Not counting the price of shrink tube ( 1.2 yuan one meter , in fact, also about 3cm ) ;

Shell parts : what I bought is OK, which was possible for export , the heat sink is relatively smooth without burr ;

Lamp beads : It is recommended to buy good quality , in fact, the prices of the lamp beads vary greatly ( the price of a 1W LED lamp beads is between 1 dollars to 3 dollars , the price of the lamp beads that is of high lumen is certainly high ;

Drive power : Power is the core of the entire lamp, recommended to choose good quality, the output power increases as the price rises ;

Other accessories: heat shrink tube ( cooling is not very good ) ; recommend using insulating tape , heat tape ; thermal silica ( coated between the aluminum and heat sink , which can improve the cooling effect of aluminum ) ;

Well, that’s so much, interested friends can try to buy kit to assembly .

All of above just a   DIY about how to produce the LED bulb,it’s so easy that all of us can produce,it’s just a small and simple life supply,we can’t grantee its quality,we have to buy the professional lighting in daily life,then how to choose a excellent manufacturer is also a key we need to face.

Fortunately,there are a large number of businesses engaging in developing and producing the LED light the LED flood light such as  the rechargeable portable LED flood light 30W and LED tube light ,LED bulb and other LED lighting,Lead Lighting is just one of them,which adopts high brightness SMD as the light source of the LED tube and highly integrated and high brightness COB as the light source of the LED flood light so that fully guaranteed stable and soft light of the LED tube light and octahedron breadth and brightness irradiation range of the LED flood light, while  low voltage constant current driver ensure the AC can be converted into the DC to improve energy efficiency of the LED tube light and LED flood light and reduce the waste heat energy and stroboscopic effect exciting the human eye, the most important is that the LED lighting without adding mercury and other heavy metals harmful to our body and pollution the environment, that’s why the LED light is Known as energy-saving and environmental protection.